Description
Nylon Extruded Type 6/6 Round Rod
Nylon 6/6, also known as polyamide 6/6, is a strong, stiff engineering plastic with exceptional bearing and wear properties. It is one of the most commonly used engineering-grade plastics, particularly in applications requiring high mechanical strength, rigidity, and stability. Nylon 6/6 is frequently employed as a metal substitute in industries such as aerospace, automotive, electronics, construction, and more due to its versatility and reliability.
Nylon 6/6 is widely recognized for its ability to reduce part weight, lower operating noise, and minimize wear on mating parts, making it an ideal choice for applications involving high friction and heavy loads. This material also boasts high tensile strength, excellent dimensional stability, and good resistance to chemicals, moisture, and wear. Extruded Nylon 6/6 rods are well-suited for a wide range of industrial applications, including bushings, bearings, gears, and machine parts.
Overview
Overview
Nylon 6/6 is a durable, versatile engineering plastic that offers a unique combination of properties, making it suitable for various demanding applications. It is known for its high modulus of elasticity, strength, and rigidity. Nylon 6/6 also demonstrates excellent resistance to moisture, chemicals, and abrasion, making it an ideal choice for parts that need to withstand tough environments.
Extruded Nylon 6/6 Rods offer excellent machinability, allowing for precise and efficient fabrication of complex parts. The material's wear resistance and low friction characteristics ensure long-lasting performance, even in high-wear applications such as gears, bushings, and bearings.
Key Attributes
Key Attributes
- High Strength & Rigidity: Nylon 6/6 provides excellent mechanical properties, including high tensile strength and stiffness, making it suitable for load-bearing applications.
- Outstanding Wear Resistance: The material's wear resistance ensures long-lasting performance in high-friction environments, reducing the need for frequent maintenance or replacement.
- Dimensional Stability: Nylon 6/6 maintains its shape and dimensions under varying environmental conditions, including temperature fluctuations and humidity changes.
- Chemical & Abrasion Resistance: Nylon 6/6 is resistant to a wide range of chemicals, oils, and solvents, as well as abrasion, ensuring durability in harsh environments.
- Self-Lubricating: This material exhibits self-lubricating properties, reducing friction and wear on mating parts and minimizing the need for external lubrication.
- Thermal Stability: Nylon 6/6 can withstand continuous service temperatures up to 230°F and has a high melting point of 500°F, making it suitable for high-temperature applications.
- Good Electrical Insulation: Nylon 6/6 is an excellent electrical insulator, making it ideal for use in electrical and electronic applications.
Technical Specifications
Technical Specifications
Property | Value |
---|---|
Tensile Strength | 11,800 psi |
Tensile Modulus | 435,000 psi |
Flexural Strength | 16,500 psi |
Flexural Modulus | 460,000 psi |
Elongation at Break | 55% |
IZOD Impact-Notched | 0.9 ft-lb/in |
Max Service Temperature | 230°F |
Deflection Temperature at 264 psi | 300°F |
Melting Point Temperature | 500°F |
Coefficient of Friction | 0.22 |
Maintenance
Maintenance
Maintaining Nylon 6/6 is essential for ensuring long-term performance and durability. Here are some key maintenance tips:
- Cleaning: Clean Nylon 6/6 Rods using mild soap and water. Avoid using abrasive cleaners or solvents that could damage the surface. For more persistent stains, use specialized cleaners designed for engineering plastics.
- Inspection: Regular inspections should be carried out to check for signs of wear, chemical damage, or deformation. Early detection allows for timely maintenance or replacement, preventing costly downtimes.
- Storage: Store Nylon 6/6 in a dry, cool environment away from direct sunlight to maintain its mechanical properties and dimensional stability.
Proper maintenance will extend the life of Nylon 6/6 Rods and ensure their continued performance in various applications.
Safety Data Sheet (SDS)
Safety Data Sheet (SDS)
For detailed safety information regarding Nylon 6/6, please refer to the Safety Data Sheet (SDS). This document provides comprehensive details on handling, storage, and emergency measures related to Nylon 6/6.
FAQs
FAQs
Frequently Asked Questions (FAQs)
Q: What are the key applications of Nylon 6/6 rods?
A: Nylon 6/6 rods are widely used in applications that require high mechanical strength, rigidity, and wear resistance. Common applications include bearings, bushings, gears, pulleys, rollers, wear strips, and machine parts in industries such as automotive, aerospace, electronics, and construction.
Q: How does Nylon 6/6 compare to other materials in terms of wear resistance?
A: Nylon 6/6 is known for its excellent wear resistance, which makes it a superior choice for applications involving high friction and heavy loads. It outperforms many other materials, including metals, in reducing wear on mating parts and ensuring long-lasting performance.
Q: Is Nylon 6/6 resistant to chemicals and moisture?
A: Yes, Nylon 6/6 offers good resistance to a wide range of chemicals, oils, and solvents. It also has low moisture absorption, which helps maintain its mechanical properties and dimensional stability in humid environments.
Q: Can Nylon 6/6 be machined easily?
A: Nylon 6/6 rods are highly machinable and can be easily fabricated into complex parts using standard machining techniques. The material’s high strength and rigidity allow for precise machining with minimal tool wear.
Q: What is the maximum operating temperature for Nylon 6/6?
A: Nylon 6/6 can withstand continuous service temperatures up to 230°F (110°C) and has a high melting point of 500°F (260°C), making it suitable for high-temperature applications.
Q: How do I maintain Nylon 6/6 parts?
A: Nylon 6/6 parts should be cleaned regularly using mild soap and water, inspected for wear or damage, and stored in a cool, dry environment to prolong their lifespan. Proper maintenance ensures continued performance in various applications.