Description
Polycarbonate Round Rod is a semi-transparent thermoplastic that exhibits high impact resistance, good machinability, and excellent electrical properties. Its low moisture absorption rate and good chemical resistance make it an extremely versatile engineering material suitable for a multitude of industrial applications. Polycarbonate Rod has excellent dimensional stability and maintains good strength and stiffness over a wide temperature range. Machine-grade Polycarbonate is stress-relieved, making it ideal for close tolerance machined parts. Our Polycarbonate Rods are produced using polycarbonate resins that meet the requirements of ASTM D 3935.
Overview
Overview
Polycarbonate Round Rods offer a combination of high impact resistance, good machinability, and excellent electrical properties, making them an ideal choice for a variety of industrial applications. These rods are UV resistant, have low moisture absorption, and exhibit high mechanical retention at elevated temperatures. Their excellent dimensional stability and stress-relieved properties make them perfect for producing close tolerance machined parts.
Key Attributes
Key Attributes
- UV Resistant: Ideal for outdoor applications with prolonged exposure to sunlight.
- Low Water Absorption: Ensures stability in humid environments.
- Easy to Machine: Suitable for close tolerance machining, maintaining precision.
- High Impact Strength: Provides durability in demanding applications.
- Flame Retardant: Intrinsically flame retardant, making it safe for various applications.
- Good Electrical Insulation: Excellent insulating properties for electrical applications.
- Dimensional Stability: Maintains shape and strength across a wide range of temperatures.
Technical Specifications
Technical Specifications
Property | Value |
---|---|
Density | 1.2 g/cm³ |
Water Absorption (24 hours) | 0.15 % |
Rockwell Hardness | R118 |
Tensile Strength | 9,000 N/mm² |
Flexural Strength | 13,500 N/mm² |
Flexural Modulus | 345,000 N/mm² |
Compressive Strength | 10,400 N/mm² |
Compressive Modulus | 345,000 N/mm² |
Izod Impact | 12-16 ft-lb/in |
Coefficient of Linear Thermal Expansion | 3.75×10⁻⁵ mm/m °C |
Heat Deflection Temperature at 66psi | 280 °F |
Heat Deflection Temperature at 264psi | 270 °F |
Volume Resistivity | 8.2×10¹⁶ ohm-cm |
Safety & Handling
Safety & Handling Instructions
Handling: Polycarbonate is generally safe, but always use personal protective equipment such as gloves and safety goggles when cutting or machining to avoid dust and fumes.
First Aid:
- Inhalation: If inhaling dust or fumes, move to fresh air immediately. Seek medical attention if symptoms persist.
- Eye Contact: Flush eyes with water for at least 15 minutes. If irritation continues, consult a physician.
- Skin Contact: Wash affected areas with soap and water. If irritation occurs, seek medical advice.
- Ingestion: Do not induce vomiting; seek medical help immediately.
FAQs
Frequently Asked Questions (FAQs)
Q: How do I clean Polycarbonate rods?
A: Use a mild soap and water solution with a soft cloth. Avoid abrasive cleaners as they can scratch the surface.
Q: Can Polycarbonate rods be cut to custom sizes?
A: Yes, Polycarbonate rods can be easily cut using standard tools. We also offer custom cutting services.
Q: Is Polycarbonate UV resistant?
A: Yes, Polycarbonate rods are UV stabilized, making them suitable for outdoor applications.
Q: How does Polycarbonate compare to glass in terms of safety?
A: Polycarbonate is significantly safer than glass due to its high impact resistance. It is 200 times stronger than glass, making it shatter-resistant and ideal for applications where safety is a priority.
Q: Can Polycarbonate rods be used in extreme temperatures?
A: Yes, Polycarbonate rods are highly durable and can withstand a wide temperature range from -40°F to 280°F, making them suitable for both indoor and outdoor environments, including areas with extreme heat or cold.
Q: Are Polycarbonate rods recyclable?
A: Yes, Polycarbonate is a recyclable material. It can be reprocessed and reused, contributing to sustainability efforts and reducing environmental impact.
Q: What are the common applications of Polycarbonate Round Rods?
A: Polycarbonate Round Rods are commonly used in applications that require high strength, excellent electrical properties, and good machinability, such as in the production of precision machined parts, electrical insulators, and structural components.
Q: Can Polycarbonate rods be easily machined?
A: Yes, Polycarbonate rods can be easily machined using standard tools. They can be cut, drilled, and formed without cracking or breaking, making them ideal for custom fabrication and precision engineering.
Q: Does Polycarbonate yellow over time?
A: Polycarbonate rods are UV stabilized to reduce yellowing over time, making them suitable for long-term outdoor use where exposure to sunlight is a factor.
Q: How do Polycarbonate rods handle chemical exposure?
A: Polycarbonate has good chemical resistance to many substances, but it is advisable to avoid exposure to certain chemicals, such as strong acids and bases, to maintain the material's integrity and appearance.