Nylon Cast Type 6 Round Rod
- SKU:
- NY404
Description
Nylon 6 Rod Description
Nylon 6 is a highly versatile engineering plastic known for its excellent mechanical properties and high performance in demanding applications. This material is recognized for its toughness, dimensional stability, wear resistance, and ability to replace metal components in various industrial applications. Nylon 6 Rods are frequently used to replace metal bearings and bushings, often eliminating the need for external lubrication. Other benefits of using Nylon 6 include a reduction in part weight, decreased operating noise, and less wear on mating parts.
Nylon 6 is one of the oldest and most widely used engineered mechanical plastics. It is characterized by its high modulus of elasticity, good rigidity, and excellent resistance to moisture, solvents, and chemicals. The material also offers low thermal conductivity and significant chemical and abrasion resistance. Nylon 6 Rod is ideal for a wide range of industries, including aerospace, automotive, electronics, construction, and food processing.
Cast Nylon 6 is preferred for applications where noise reduction, durability, and long product life are crucial. Its high melting temperature and ability to maintain strength and stability under varying environmental conditions make it an ideal choice for engineers looking to enhance their designs.
Applications
Applications
Nylon 6 Rod is used in a variety of applications due to its mechanical properties and versatility. Some of the common applications include:
- Bearings, Bushings, and Gears: Nylon 6 Rod is widely used in the production of bearings and bushings, providing a self-lubricating, low-friction surface that reduces wear on mating parts.
- Wear Pads and Seals: The material's high wear resistance makes it ideal for use in wear pads and seals in various industrial machinery.
- Packaging Machinery Parts: Nylon 6's chemical resistance and toughness make it suitable for parts in packaging machinery, where durability and hygiene are critical.
- Food Processing Machinery: Due to its resistance to moisture and chemicals, Nylon 6 is commonly used in food processing machinery, ensuring compliance with industry standards.
- Automotive Components: Nylon 6 Rod is used in automotive parts such as gears, bushings, and electrical connectors, offering weight savings and improved performance over metal components.
- Textile Machinery: The material's durability and resistance to abrasion make it an excellent choice for components in textile machinery.
- Electrical Insulators: Nylon 6's electrical insulating properties make it suitable for use in various electrical and electronic applications.
- Industrial Equipment: Nylon 6 Rod is used in a variety of industrial equipment, including rollers, wheels, and other components that require high strength and wear resistance.
Nylon 6 Rod is a preferred material for engineers and designers seeking to enhance the performance and longevity of their products while reducing maintenance and operating costs.
Technical Specifications
Technical Specifications
| Property | Value |
|---|---|
| Tensile Strength | 11,800 psi |
| Tensile Modulus | 435,000 psi |
| Flexural Strength | 16,500 psi |
| Flexural Modulus | 460,000 psi |
| Elongation at Break | ~55% |
| IZOD Impact-Notched | 0.9 ft-lb/in |
| Max Service Temperature | 230°F |
| Limiting PV | 2,500 psi-fpm |
| Deflection Temperature at 264 psi | ~300°F |
| Melting Point Temperature | 450°F |
| Coefficient of Friction | 0.22 |
| Water Absorption (24h at 23°C) | 0.2% |
| Thermal Conductivity | 0.36 W/(K*m) |
| Glass Transition Temperature | 47°C |
| Flammability Rating (UL94) | HB |
Properties & Performance
Properties & Performance
Nylon 6 Rod offers a unique combination of properties that make it ideal for a variety of demanding applications:
- Mechanical Strength: Nylon 6 has high tensile strength and rigidity, which allows it to perform well in load-bearing applications, reducing the likelihood of material failure under stress.
- Wear Resistance: The material's exceptional wear resistance extends the lifespan of components, making it suitable for high-friction environments such as gears, bearings, and bushings.
- Self-Lubrication: Nylon 6 exhibits self-lubricating properties, which significantly reduces the need for external lubricants. This feature not only minimizes maintenance requirements but also helps in reducing operating costs and the environmental impact of lubricant disposal.
- Low Coefficient of Friction: With a low coefficient of friction (0.22), Nylon 6 ensures smooth operation in dynamic applications, reducing wear on mating surfaces and improving the overall efficiency of mechanical systems.
- Dimensional Stability: Nylon 6 maintains its shape and dimensions even under fluctuating environmental conditions, such as changes in humidity and temperature. This stability is crucial for precision components where tight tolerances are required.
- Chemical Resistance: Nylon 6 is resistant to a wide range of chemicals, including oils, fuels, and solvents. This makes it ideal for use in harsh environments where exposure to chemicals is common.
- Thermal Properties: Nylon 6 has a high melting point (450°F) and can withstand continuous service temperatures up to 230°F. Its ability to perform well under high-temperature conditions makes it suitable for applications such as automotive engine components and industrial machinery.
- Impact Resistance: Nylon 6 has good impact resistance, which allows it to absorb energy from shocks and vibrations without cracking or breaking, making it suitable for dynamic applications.
- Electrical Insulation: Nylon 6 is an excellent electrical insulator, making it ideal for use in electrical and electronic applications, such as insulators, connectors, and housings.
- Abrasion Resistance: The material's high abrasion resistance ensures longevity in applications where surfaces are subjected to repeated contact and wear, such as conveyor belts, rollers, and guide rails.
- Resistance to UV and Weathering: While Nylon 6 is generally resistant to UV and weathering, specific grades can be enhanced to offer better performance in outdoor applications, making it suitable for components exposed to sunlight and the elements.
Nylon 6 Rod's combination of properties makes it a highly reliable and versatile material for use in various industries, offering a balance of performance, durability, and cost-effectiveness.
Maintenance
Maintenance
Maintaining Nylon 6 Rod is straightforward and essential to ensure its long-term performance and durability. Here are some key maintenance tips:
- Cleaning: Nylon 6 can be cleaned easily using mild soap and water. For tougher stains or contaminants, specialized cleaners designed for engineering plastics are recommended. Avoid using abrasive cleaners or solvents that could damage the surface.
- Inspection: Regular inspections should be carried out to check for signs of wear, abrasion, or chemical damage. Early detection of any issues allows for timely maintenance or replacement, preventing costly downtimes.
- Lubrication: Although Nylon 6 has self-lubricating properties, certain high-friction applications might benefit from additional lubrication. Use compatible lubricants that do not chemically interact with Nylon to enhance performance.
- Storage: Store Nylon 6 Rod in a dry environment away from direct sunlight to prevent any potential UV damage. While Nylon 6 is moisture-resistant, keeping it dry will further mai