Phenolic

Phenolics are made of alternating layers of resin and material: usually cloth, paper, or glass-based fabric. The resins used are epoxies, melamines, silicones and polyesters. These materials are sandwiched under extreme heat and pressure forming a solid thermoset plastic with many useful properties.

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Strength/Durability

Phenolic is created when weighted layers of cotton, paper or glass fabric mix are placed under heat and pressure and filled with synthetic resin. This creates an extremely durable and tough material that is exceptionally more lightweight than aluminum but offers many of the same benefits and applications.

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Common Uses

  • Electronics
  • Ballistics
  • Mine ventilation
  • Offshore water pipe systems
  • Aerospace
  • Rail and mass transit

Maintenance

Promptly wipe up all chemical and hard water spills. Acetone, mineral spirits, or isopropyl alcohol should be used (where allowed) to thoroughly clean surfaces. Apply and wipe away with a clean soft rag.

Phenolic Properties

Property CE Canvas Phenolic LE Linen Phenolic XX Paper Phenolic

Phenolic Rods

Phenolic rods are a hard, dense material made by applying heat and pressure to fiber or fabric and apply a synthetic resin. Phenolics are the one of the oldest, best-known general purpose thermoset resin.

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The phenolic epoxy resin cotton cloth laminated rods are used as insulation and construction material for continuous work in transformer oil and in the air at normal relative humidity and at a temperature range from -65°C to +120°C.

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Phenolic Tubes

Phenolic tubing is a resin impregnated, spiral wrapped, and heat cured tube. It is much stronger than cardboard tubing, with almost 5x the compression strength. It is also a very good base for rockets that will require the strengthening of fiberglass, Kevlar, carbon fiber, or similar materials.

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Phenolic tubing has been used extensively through the years in various applications and parts in switch gear, transformers, tap changers, munitions, rockets, bushings, sleeves, coil forms, core tubes and casings. Phenolic tubing has excellent electrical properties in high humidity conditions.

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Phenolic Sheets

Phenolic sheet is a hard, dense material made by applying heat and pressure to layers of paper or glass cloth impregnated with synthetic resin. These layers of laminations are usually of cellulose paper, cotton fabrics, synthetic yarn fabrics, glass fabrics or unwoven fabrics.

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Phenolic sheet is often used in parts fabrication. These parts may be used in everything from electrical circuits and applications to bullet and storm protection equipment. The insulating properties of phenolic make it an excellent option for insulating electrical antennas, and it can also be used in spools and bobbins for commercial manufacturing where impact resistance and lightweight materials are important. What makes phenolic sheet so impressive as a building material is its versatility. Phenolics are incredibly lightweight and have high water dissipation combined with low water absorption to make them a great option for watercraft and similar applications.

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The right piece for the right job.

Phenolic

Phenolic

  • G10 Natural Sheet

    Phenolic G-10 Sheet

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    G-10 Sheet Description G-10 is a high-pressure fiberglass laminate, a subset of phenolic materials, and is one of the toughest and most versatile thermoset plastic laminates. It is created by applying heat and pressure to layers of glass cloth and epoxy...
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  • Phenolic CE Sheet

    Phenolic CE Sheet

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    Phenolic CE Grade Sheet Description Phenolic CE Grade Sheet is a high-quality, strong, and durable thermoset plastic made from cotton fabric impregnated with phenolic resin. This material is known for its outstanding mechanical properties, including...
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  • Phenolic LE Sheet

    Phenolic LE Sheet

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    Phenolic LE Sheet Description Phenolic is a hard, dense material created by applying heat and pressure to layers of paper or fabric impregnated with a synthetic resin. This process results in a material that is approximately half the weight of aluminum...
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  • Phenolic CE Molded Natural Round Rod

    Phenolic CE Molded Natural Round Rod

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    Phenolic CE Molded Natural Round Rod Description Phenolic rods are a hard, dense material made by applying heat and pressure to fiber or fabric with synthetic resin. As one of the oldest and best-known general-purpose thermoset resins, Phenolics are...
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  • Phenolic CE Round Tube

    Phenolic CE Round Tube

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    Phenolic CE Round Tube Description Phenolic CE (Canvas Electrical Grade) Round Tubes are high-performance, thermosetting composite materials made from a woven canvas fabric that is impregnated with phenolic resin. These tubes are manufactured by...
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  • Phenolic LE Round Tube

    Phenolic LE Round Tube

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    Phenolic LE Round Tube Description LE Phenolic grade is composed of a continuous linen woven cloth impregnated with a phenolic resin binder. This grade contains a fine weave linen, which allows for machining more intricate details compared to Canvas...
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  • Phenolic XX Round Tube

    Phenolic XX Round Tube

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    Phenolic XX Round Tube Description Phenolic XX (Paper-based) Round Tubing is an industry-standard material used extensively in electrical and mechanical applications due to its outstanding electrical properties, even in high humidity conditions. The...
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